83.2V 420Ah LiFePO4 Forklift Battery

• MOQ: 10
• Delivery: 25 Days
• Customizable / OEM / ODM: Yes
• Delivery Terms: FOB, EXW, CIF
• Payment: T/T, L/C, PayPal
• Sea / Air / Land Shipment: 10FT, 20FT, 40FT, 60FT

Description

Our 83.2V 420Ah LiFePO4 Forklift Battery is a high – performance lithium solution for OEM, ODM, and wholesale buyers. It offers great energy capacity and durability for material handling.

Key Features

  • High Energy Capacity: With a 420Ah nominal capacity and about 34.9 kWh energy output, it powers forklifts consistently, boosting productivity.
  • Durable Design: A robust metal shell with an IP67 rating protects against dust and water, ensuring long – term use in tough conditions.
  • Advanced Battery Management System (BMS): An intelligent BMS monitors key parameters, preventing overcharging, over – discharging, and short – circuits for safety and performance.
  • Long Cycle Life: Lasting over 6,000 cycles at 80% DoD, it cuts replacement costs compared to lead – acid batteries.
  • Versatile Applications: Suitable for various forklifts and industrial equipment, working well from – 20¡ãC to 60¡ãC.

Product Description

The 83.2V 420Ah LiFePO4 Forklift Battery is carefully engineered for modern material handling. Its 83.2V nominal voltage ensures high energy density. Measuring about 950 x 592 x 450 mm and weighing around 280 kg, it fits many forklift models. It can operate indoors and outdoors due to its wide temperature range. A natural cooling system maintains performance. With a 200A maximum charge current and 1000A peak discharge current, the advanced BMS ensures safety.

Benefits for OEM and Wholesale Buyers

As a lithium battery manufacturer, we understand the needs of OEM and wholesale customers. Our 83.2V 420Ah LiFePO4 Forklift Battery offers a reliable power source, reducing the total cost of ownership with its long lifespan and low replacement needs. This battery also aligns with sustainability goals, which is beneficial for both OEM products and wholesale offerings.

Why Choose Our Lithium Batteries

Our lithium batteries are built with cutting – edge technology. They are designed to offer high performance, safety, and versatility in various applications. For OEMs, our batteries can enhance the quality of their products. Wholesale buyers can benefit from the long – term cost savings and the growing demand for eco – friendly lithium batteries.

Contact us today to learn how our innovative battery technology can meet your specific requirements as an OEM or wholesale buyer. Our lithium battery manufacturer team is ready to support you.

LiFePO4 Battery Pricing and Cost-Effectiveness

What is the average cost of LiFePO4 batteries for forklifts?
The average cost of LiFePO4 batteries for forklifts typically ranges from $4,000 to $10,000 depending on capacity, brand, and supplier. This price reflects their long lifespan, low maintenance needs, and efficient performance. Although the upfront cost is higher than lead-acid batteries, the long-term savings in maintenance and energy efficiency make them cost-effective.

How does LiFePO4 battery pricing compare to lead-acid alternatives?
LiFePO4 batteries are generally more expensive upfront than lead-acid batteries, often costing 2-3 times more. However, they offer longer lifespan, faster charging, and require less maintenance, leading to lower total cost of ownership. Over time, the benefits of LiFePO4 batteries outweigh the initial price difference, making them a better investment.

What factors influence LiFePO4 battery prices for industrial use?
LiFePO4 battery prices are influenced by factors such as capacity, brand, supplier location, and battery design. Additionally, technology advancements, bulk orders, and warranty terms can also impact pricing. Market demand and raw material costs like lithium and iron phosphate are key contributors to price fluctuations.


Custom LiFePO4 Batteries and Production

What certifications do custom LiFePO4 battery suppliers have?
Custom LiFePO4 battery suppliers typically hold certifications such as ISO9001, ISO14001, UL1642, and CE. These certifications ensure quality control, safety standards, and environmental compliance. Suppliers may also meet industry-specific standards like IEC62619 and RoHS for safety and environmental friendliness, ensuring reliable and safe battery solutions.

How to verify LiFePO4 battery quality for 83.2V 420Ah models?
To verify LiFePO4 battery quality for 83.2V 420Ah models, check for certifications like UL1642, IEC62619, and UN38.3. Also, evaluate the battery’s performance data, warranty terms, and supplier reputation. Reviewing customer feedback and conducting a battery test ensures that the battery meets safety standards and operational requirements for industrial use.

What customization options exist for 420Ah LiFePO4 batteries?
Customization options for 420Ah LiFePO4 batteries include adjustments to capacity, voltage, charge/discharge rates, and battery management systems (BMS). Manufacturers can tailor the battery to suit specific applications, ensuring optimal performance for industrial equipment. Customization may also include adding features like built-in heating or advanced thermal management for extreme conditions.


High-Capacity Lithium Forklift Batteries

What defines a high-capacity forklift lithium battery?
A high-capacity forklift lithium battery is characterized by a higher voltage (typically above 48V), a larger amp-hour (Ah) rating, and the ability to handle high power demands for long durations. These batteries are designed for heavy-duty forklifts and industrial applications, providing consistent power output and supporting high operational hours.

How do top manufacturers ensure battery safety standards?
Top manufacturers ensure safety by adhering to international certifications like UL1642, IEC62619, and UN38.3. They incorporate Battery Management Systems (BMS) to monitor voltage, current, and temperature, preventing overcharging and thermal runaway. Rigorous quality control checks and testing protocols ensure that batteries meet industry safety standards for industrial use.

What factors affect lithium battery lifespan in forklifts?
Lithium battery lifespan in forklifts is influenced by temperature (operating and storage), charging practices, depth of discharge, and the number of charge cycles. Proper maintenance, like avoiding overcharging and storing at optimal temperatures, can significantly extend the battery’s lifespan. A well-maintained battery may last up to 5,000 charge cycles.


LiFePO4 Batteries for Warehouse Equipment

What are LiFePO4 battery advantages for warehouse equipment?
LiFePO4 batteries for warehouse equipment offer long cycle life, fast charging, and high energy efficiency. These batteries ensure consistent power output, reducing downtime and increasing productivity. Their low maintenance needs and environmentally friendly nature make them a cost-effective choice for powering forklifts, AGVs, and other warehouse machinery.

Key factors selecting LiFePO4 batteries for warehouse machinery?
When selecting LiFePO4 batteries for warehouse machinery, consider capacity, voltage, charging speed, and compatibility with existing systems. It’s also important to evaluate battery management systems (BMS) for safety, energy efficiency, and thermal management. The ability to handle high discharge rates and provide reliable performance during extended shifts is crucial for warehouse applications.

How do LiFePO4 batteries compare to lead-acid in warehouses?
LiFePO4 batteries outshine lead-acid in warehouses due to their longer lifespan, faster charging, and higher energy density. Unlike lead-acid, LiFePO4 batteries require less maintenance and provide consistent power for longer periods. This leads to reduced downtime and a lower total cost of ownership over time in demanding warehouse environments.


420Ah LiFePO4 Battery Performance

What is the lifespan of 420Ah LiFePO4 batteries?
The lifespan of 420Ah LiFePO4 batteries typically ranges from 3,000 to 5,000 charge cycles. This is significantly longer than lead-acid batteries, which usually last between 500 and 1,000 cycles. With proper care, these batteries can last for 5-10 years, offering long-term reliability and reducing the need for frequent replacements.

How do 420Ah LiFePO4 batteries handle deep cycling?
420Ah LiFePO4 batteries are well-suited for deep cycling, thanks to their high discharge capability and stable voltage. Unlike lead-acid batteries, LiFePO4 batteries can handle deep discharge cycles without significant damage or performance loss. This makes them ideal for applications that require consistent power and high load handling over extended periods.

What applications use 420Ah lithium iron phosphate batteries?
420Ah lithium iron phosphate (LiFePO4) batteries are used in applications requiring high power and long duration such as forklifts, automated guided vehicles (AGVs), and material handling equipment. These batteries are also suitable for electric vehicles and renewable energy systems, providing reliable, high-capacity power and extended cycle life in demanding environments.


Forklift Battery Maintenance

What are key forklift battery maintenance steps?
Key maintenance steps for forklift batteries include regular cleaning to remove dirt and corrosion, checking voltage levels, and ensuring proper charging cycles. Use a Battery Management System (BMS) to monitor battery health and avoid deep discharges. Inspect terminals and maintain proper water levels (if applicable) to extend battery life and optimize performance.

How to properly charge industrial forklift batteries?
To properly charge industrial forklift batteries, always use a compatible charger and avoid overcharging. Charge batteries when they reach about 20-30% capacity to prolong lifespan. Follow the manufacturer’s recommended charging times and avoid charging in extreme temperatures. Ensure the charging area is well-ventilated to prevent overheating.

What safety precautions prevent battery damage?
To prevent battery damage, avoid overcharging, undercharging, and exposing the battery to extreme temperatures. Regularly inspect the battery for leaks or damage, and always use appropriate chargers. Follow the manufacturer’s safety guidelines to avoid thermal runaway or electrical hazards. Proper storage and handling are also key to battery longevity and safety.

Specifications

Specifications
Lithium Cell Type LiFePO4
Nominal Voltage 83.2V
Nominal Capacity 420Ah
Nominal Energy 34.9kWh
Dimensions (L*W*H) 950*592*450 mm
Weight ~280 kg (No Counterweight)
Max Charge Current 200A (Continuous)
Max Discharge Current 300A (Continuous)
Peak Discharge Current 1000A (5s)
Operating Voltage Range 65V–94.5V
Internal Series / Parallels 26S2P
IP Rating IP67
Cooling Natural Cooling
Cycle Life >3500 cycles (DOD 80%)
Charge Temperature 0℃ – 55℃
Discharge Temperature -20℃ – 60℃
Battery Shell Metal
Communication RS485, CAN-bus
Battery Monitoring Cloud Monitoring, 4G (Antenna)
Display On-the-Shell LCD Display Screen
Charging Connector Type Rema 320A
Discharging Connector Type Anderson 350A
Warranty 5 years or 3500 cycles
BMS Protection Advanced smart BMS monitoring SOC, system voltage, current, cell voltage, cell temperature, overcharge, overdischarge, overcurrent, overvoltage, low-voltage, overtemperature, short circuit, etc.
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