Description
Our 83.2V 420Ah LiFePO4 Forklift Battery is a high – performance lithium solution for OEM, ODM, and wholesale buyers. It offers great energy capacity and durability for material handling.
Key Features
- High Energy Capacity: With a 420Ah nominal capacity and about 34.9 kWh energy output, it powers forklifts consistently, boosting productivity.
- Durable Design: A robust metal shell with an IP67 rating protects against dust and water, ensuring long – term use in tough conditions.
- Advanced Battery Management System (BMS): An intelligent BMS monitors key parameters, preventing overcharging, over – discharging, and short – circuits for safety and performance.
- Long Cycle Life: Lasting over 6,000 cycles at 80% DoD, it cuts replacement costs compared to lead – acid batteries.
- Versatile Applications: Suitable for various forklifts and industrial equipment, working well from – 20¡ãC to 60¡ãC.
Product Description
The 83.2V 420Ah LiFePO4 Forklift Battery is carefully engineered for modern material handling. Its 83.2V nominal voltage ensures high energy density. Measuring about 950 x 592 x 450 mm and weighing around 280 kg, it fits many forklift models. It can operate indoors and outdoors due to its wide temperature range. A natural cooling system maintains performance. With a 200A maximum charge current and 1000A peak discharge current, the advanced BMS ensures safety.
An 83.2V 420Ah LiFePO4 forklift battery from Redway ESS delivers high power and durability by combining advanced lithium iron phosphate chemistry with intelligent battery management. Offering approximately 34.9 kWh of energy, over 3500 deep cycles at 70-80% depth of discharge, and robust safety features, it ensures reliable, efficient, and maintenance-free operation for heavy-duty forklifts and industrial vehicles.
What are the key features of the 83.2V 420Ah LiFePO4 forklift battery?
The battery provides a nominal voltage of 83.2V and a capacity of 420Ah, delivering about 34.9 kWh of energy. It supports continuous discharge currents of 300A and peak discharge currents up to 1000A for short bursts. The battery is enclosed in a rugged metal casing with IP54 to IP67 protection, ensuring resistance to dust and water. Integrated BMS monitors voltage, current, temperature, and state of charge, with communication options including RS485, CAN bus, and 4G for remote monitoring.
How does the Battery Management System (BMS) enhance safety and performance?
The BMS continuously monitors individual cell voltages, current, temperature, and state of charge to prevent overcharge, over-discharge, short circuits, and overheating. It balances cell voltages to maximize usable capacity and extend battery life. Advanced communication protocols enable real-time diagnostics and predictive maintenance, reducing downtime.
Why is LiFePO4 chemistry preferred for forklift batteries?
LiFePO4 chemistry offers superior thermal stability, long cycle life exceeding 3500 cycles at 70-80% depth of discharge, and high energy density. It maintains stable voltage output, resists thermal runaway, and is environmentally friendly. Compared to lead-acid batteries, it provides faster charging, lighter weight, and requires less maintenance.
What are the typical applications for an 83.2V 420Ah LiFePO4 battery?
Ideal for electric forklifts, warehouse vehicles, automated guided vehicles (AGVs), and other industrial equipment requiring reliable, high-capacity power with extended runtime and fast recharge capabilities.
How does the battery’s design contribute to durability and reliability?
The battery’s robust metal casing with IP54 to IP67 rating protects against dust and water ingress, ensuring durability in harsh industrial environments. Its compact form factor and optimized weight (approximately 280 kg) facilitate easy installation and scalability.
What are the charging and discharging specifications?
The battery uses a CC/CV charging profile with a maximum charge voltage of approximately 94.9V and supports continuous charge currents up to 200A. It delivers continuous discharge currents of 300A and peak discharge currents of 1000A for short bursts. Operating temperature ranges from -20°C to 60°C for discharge and 0°C to 55°C for charging.
Charging and Discharging Specifications
| Specification | Value |
|---|---|
| Nominal Voltage | 83.2V |
| Nominal Capacity | 420Ah |
| Nominal Energy | 34.9 kWh |
| Max Continuous Charge | 200A |
| Max Continuous Discharge | 300A |
| Peak Discharge Current | 1000A (short bursts) |
| Max Charge Voltage | 94.9V |
| Cycle Life | >3500 cycles @ 70-80% DoD |
| Operating Temperature | Charge: 0°C to 55°C |
| Discharge: -20°C to 60°C | |
| Protection Rating | IP54 to IP67 |
How do temperature and environmental factors affect battery performance?
The battery performs reliably within a wide temperature range and is protected by IP54 to IP67 ratings, making it suitable for demanding industrial environments. The BMS actively manages thermal conditions to prevent damage and maintain optimal performance.
How can multiple 83.2V 420Ah batteries be connected for larger systems?
Batteries can be connected in series to increase voltage or in parallel to increase capacity. Redway ESS provides expert guidance to ensure proper BMS synchronization and system design, optimizing balanced charging and discharging.
What maintenance practices maximize battery life?
Maintenance includes regular inspection of terminals and connectors, adherence to charging protocols, avoiding deep discharges, and monitoring via BMS. Redway ESS offers firmware updates and technical support to maintain peak battery health.
How does Redway ESS support customers with their LiFePO4 forklift batteries?
Redway ESS offers customized 83.2V 420Ah LiFePO4 forklift batteries with advanced BMS, rugged design, and smart connectivity options like Bluetooth, CAN bus, and 4G remote monitoring. Their expert team ensures seamless integration, reliable operation, and comprehensive after-sales service tailored to client needs.
