Description
Our lithium battery manufacturer offers the 48V 460Ah LiFePO4 Forklift Battery, a high – performance solution for wholesale and OEM customers. It delivers great power, long life, and advanced features for material handling.
Key Features
- High Energy Capacity: With a 48V nominal voltage and 460Ah capacity, it stores around 23.68 kWh, ensuring long – term efficient operation.
- Long Cycle Life: It can last over 6000 cycles at 80% DOD, cutting replacement costs compared to traditional lead – acid batteries.
- Superior Discharge Performance: Capable of 400A continuous and 900A peak discharge currents, ideal for tough material handling jobs.
- Durable & Weatherproof Design: Rated IP65 with a sturdy metal shell, it resists dust and water in harsh environments.
- Advanced Battery Management System (BMS): It has smart monitoring via RS485, CAN – bus, and 4G for real – time data tracking and diagnostics.
Product Description
The 48V 460Ah LiFePO4 Forklift Battery is crafted to meet the strict needs of modern material handling. Its approximately 23.68 kWh energy output powers forklifts in key facilities where efficiency is vital.
Made of high – quality lithium cells, it provides consistent power during long operations. It can handle a 400A continuous and 900A short – term peak current, suitable for various applications.
This forklift battery has an excellent cycle life of over 6000 cycles at 80% DOD, with low maintenance needs. Its IP65 – rated construction protects internal parts from dust and moisture.
Safety is a top priority with the advanced BMS, which monitors parameters like SOC, voltage, current, and temperature, and prevents overcharging, overheating, and short circuits.
For better efficiency, it supports communication protocols and 4G for remote monitoring, allowing OEM and fleet managers to track battery health in real – time.
Target Customers
Our lithium batteries are perfect for wholesale buyers and OEM battery customers. We understand the specific requirements of OEMs and can customize the 48V 460Ah LiFePO4 Forklift Battery to meet their unique needs.
Benefits for Buyers
As a reliable lithium battery manufacturer, we offer flexible delivery options such as FOB, EXW, and CIF for a smooth procurement process. Our products enhance productivity in material handling, ensuring both safety and efficiency. Contact us now to explore customized solutions for your specific requirements.
48V 460Ah Battery Specifications
What are the key specifications of 48V 460Ah LiFePO4 forklift batteries?
48V 460Ah LiFePO4 batteries provide 22.08 kWh of energy, with a lifespan of 2,000-5,000 cycles. They feature a nominal voltage of 51.2V, high discharge efficiency, and are designed to power heavy-duty forklifts, ensuring stable and consistent performance in industrial applications.
How do LiFePO4 batteries enhance forklift performance?
LiFePO4 batteries enhance forklift performance by providing consistent voltage output, fast charging, and higher energy density. Their lightweight design reduces strain on forklifts, while a longer cycle life ensures fewer battery replacements, reducing downtime and increasing operational efficiency in warehouse and industrial settings.
What safety standards apply to 48V 460Ah forklift batteries?
48V 460Ah LiFePO4 batteries adhere to key safety standards, including UL 2580 for electric vehicles, CE for compliance with European regulations, and UN 38.3 for safe transportation. These certifications ensure the battery meets safety, quality, and environmental standards for industrial forklift operations.
How does cycle life compare in LiFePO4 vs lead-acid forklift batteries?
LiFePO4 batteries offer 2,000-5,000 charge cycles, while lead-acid batteries typically last only 500-1,500 cycles. The extended lifespan of LiFePO4 batteries reduces the need for frequent replacements, making them a more cost-effective and environmentally friendly choice for forklift applications.
What maintenance is required for 48V 460Ah LiFePO4 forklift batteries?
48V 460Ah LiFePO4 batteries require minimal maintenance. Routine checks include monitoring the BMS, ensuring proper charging, and occasional terminal cleaning. Unlike lead-acid batteries, they do not require watering or frequent equalization, resulting in lower maintenance costs and operational downtime.
How long does charging take for 48V 460Ah LiFePO4 forklift batteries?
Charging a 48V 460Ah LiFePO4 battery typically takes 1-4 hours depending on the charger’s power rating. Fast-charging technology allows quick recharges, reducing downtime and increasing operational efficiency, making these batteries ideal for high-demand industrial environments.
Industrial LiFePO4 Applications
What are LiFePO4 battery advantages for industrial use?
LiFePO4 batteries excel in industrial applications due to high energy density, fast charging, and superior thermal stability. Their long lifespan, low maintenance, and enhanced safety make them ideal for warehouse forklifts, material handling equipment, and other heavy-duty applications, improving operational efficiency and reducing overall costs.
How to choose reliable LiFePO4 battery manufacturers?
Select LiFePO4 battery manufacturers with proven expertise, industry certifications, and positive client feedback. Reliable suppliers often provide UL, CE, and ISO-certified batteries with rigorous quality control, ensuring safety and durability. Evaluating their technical support, warranty terms, and supply chain stability is also essential for long-term success.
What certifications do industrial LiFePO4 batteries require?
Industrial LiFePO4 batteries require certifications like UL 2580 for electric vehicles, CE for European market compliance, and UN 38.3 for safe transport. Additional certifications, such as ISO 9001 for quality management, ensure that the batteries meet safety and performance standards in demanding industrial environments.
Are custom LiFePO4 battery solutions available wholesale?
Yes, wholesale suppliers offer customized LiFePO4 battery solutions tailored to specific industrial requirements. Customizations include voltage, capacity, BMS configurations, and enclosure designs to meet forklift and material handling equipment demands. These solutions ensure optimal battery performance and safety in specialized applications.
How do LiFePO4 batteries ensure industrial safety?
LiFePO4 batteries feature built-in safety mechanisms such as overcharge protection, thermal regulation, and short-circuit prevention. Advanced Battery Management Systems (BMS) monitor critical parameters, ensuring safe operation in demanding industrial environments. Their inherent thermal stability minimizes the risk of thermal runaway, enhancing safety in high-capacity applications.
What industries commonly use wholesale LiFePO4 batteries?
Industries such as warehousing, logistics, manufacturing, and renewable energy heavily rely on wholesale LiFePO4 batteries. Their efficiency, reliability, and safety make them ideal for powering forklifts, automated guided vehicles (AGVs), solar energy systems, and industrial backup power solutions, driving operational efficiency and reducing costs.
LiFePO4 Battery Lifespan
What factors affect LiFePO4 forklift battery lifespan?
Temperature, depth of discharge, charging rates, and proper maintenance impact LiFePO4 battery lifespan. Operating batteries within the recommended temperature range and avoiding deep discharges can prolong the lifespan to 5,000 cycles, while improper charging habits can reduce longevity.
How does temperature impact LiFePO4 battery performance?
Extreme temperatures negatively impact LiFePO4 battery performance. High temperatures accelerate degradation, while cold environments reduce discharge capacity. Optimal performance occurs between 0°C and 45°C, ensuring longer lifespan and consistent energy output for forklift applications.
Best practices for maintaining LiFePO4 forklift batteries?
To maintain LiFePO4 batteries, avoid deep discharges, monitor the Battery Management System (BMS), and ensure proper storage temperature. Periodic inspection of terminals and firmware updates helps prolong battery lifespan and optimize forklift performance.
Comparing LiFePO4 vs lead-acid batteries in forklifts?
LiFePO4 batteries outperform lead-acid batteries in lifespan, charging speed, and maintenance. They last 3-5 times longer, charge faster, and require minimal upkeep, making them a superior choice for forklift operations with higher operational efficiency and lower total cost of ownership.
How do charging cycles influence LiFePO4 longevity?
Shallow discharges and partial charging cycles extend LiFePO4 lifespan, allowing 2,000-5,000 cycles. Deep discharges and improper charging reduce longevity. A well-monitored charging routine significantly enhances overall battery lifespan and performance.
Latest advancements in LiFePO4 battery technology?
Recent advancements include higher energy density, improved thermal stability, and faster charging capabilities. Enhanced Battery Management Systems (BMS) with AI algorithms also optimize performance, ensuring safer and more efficient operation in industrial forklift applications.
48V Lithium Battery Design
What are advantages of 48V lithium forklift batteries?
48V lithium forklift batteries deliver higher energy efficiency, faster charging, and longer lifespan. They provide consistent power output, reducing equipment downtime and enhancing productivity in industrial operations. Their lightweight design also lowers forklift strain, prolonging vehicle life.
How to design custom 48V lithium battery solutions?
Custom 48V lithium batteries are designed based on forklift requirements, including voltage, capacity, and operating conditions. Manufacturers customize BMS configurations, thermal management systems, and enclosure designs to optimize battery performance for specific industrial applications.
Key safety features in 48V forklift lithium batteries?
48V lithium batteries incorporate overcharge, over-discharge, and short-circuit protection. Advanced thermal management systems and smart BMS further prevent overheating, ensuring safe and efficient operation in forklifts.
Cost benefits of lithium vs lead-acid forklift batteries?
Lithium batteries offer long-term cost savings due to minimal maintenance, longer lifespan, and faster charging. Although they have a higher initial cost, reduced replacement frequency and lower operational costs make them more cost-effective than lead-acid batteries over time.
Maintenance requirements for 48V lithium forklift batteries?
48V lithium batteries require minimal maintenance. Routine checks include monitoring the BMS, ensuring proper charging, and cleaning terminals. Unlike lead-acid batteries, they do not need watering or equalization, reducing maintenance costs and operational downtime.
Performance comparison: lithium vs traditional forklift batteries?
Lithium batteries outperform traditional lead-acid batteries with higher energy density, faster charging, and longer lifespan. They provide consistent voltage output and reduced maintenance, resulting in higher operational efficiency and lower total cost of ownership.
LiFePO4 vs Lead-Acid Comparison
Lifespan comparison: LiFePO4 vs Lead Acid batteries?
LiFePO4 batteries last 2,000-5,000 cycles, while lead-acid batteries last only 500-1,500 cycles. Their longer lifespan reduces the frequency of replacements, making them a more reliable and cost-effective choice for forklifts.
Initial cost differences between LiFePO4 and Lead Acid?
LiFePO4 batteries have higher upfront costs but offer long-term savings through reduced maintenance and replacement. Lead-acid batteries have lower initial costs but require frequent maintenance and replacement, increasing overall ownership costs.
Maintenance requirements for LiFePO4 vs Lead Acid?
LiFePO4 batteries require minimal maintenance, while lead-acid batteries need regular watering, equalization, and terminal cleaning. The low-maintenance nature of LiFePO4 batteries reduces operational downtime and maintenance costs.
Energy efficiency comparison of both battery types?
LiFePO4 batteries operate at 95% efficiency, while lead-acid batteries deliver only 70-80%. Higher energy efficiency means less energy is wasted, reducing overall electricity costs in forklift operations.
Total ownership costs over battery lifespan duration?
LiFePO4 batteries offer lower ownership costs over their lifespan due to longer durability and lower maintenance requirements. Although lead-acid batteries cost less initially, their higher maintenance and shorter lifespan increase overall expenses.
Environmental impact differences between both technologies?
LiFePO4 batteries are environmentally safer as they do not contain harmful lead or acid. Lead-acid batteries require specialized disposal to prevent environmental hazards, making LiFePO4 a greener choice for industrial operations.
Bulk Order Pricing for 460Ah
What are bulk order discounts for 460Ah LiFePO4 batteries?
Bulk orders of 460Ah LiFePO4 batteries often come with volume discounts, reducing the per-unit price. Discounts typically range from 10-20% depending on the order quantity and supplier agreements.
Minimum order quantity for industrial battery discounts?
The minimum order quantity for industrial battery discounts typically starts at 50-100 units. Large-scale orders qualify for better pricing, making bulk purchases more cost-effective for forklift operations.
How does pricing tier work for bulk LiFePO4 orders?
Pricing tiers depend on order volume, with higher quantities receiving lower per-unit costs. Suppliers usually offer tiered discounts, where larger purchases lead to incremental cost reductions.
Cost savings per unit in large-scale battery purchases?
Bulk purchases can save 10-20% per unit, depending on supplier terms and volume. Higher quantities provide significant cost savings, making large-scale orders more economical for industrial buyers.
Are there seasonal promotions for industrial battery bulk buys?
Yes, suppliers often offer seasonal promotions and end-of-year discounts for bulk purchases. These promotions allow buyers to secure high-capacity LiFePO4 batteries at reduced prices.
Can custom discount agreements be negotiated for 460Ah batteries?
Yes, custom discount agreements can be negotiated for large or repeat orders. Buyers with ongoing demand can secure lower per-unit prices through long-term supplier partnerships.
