Description
Our lithium battery products are designed for wholesale buyers and OEM battery customers. They offer high energy density, long lifespan, and reliable performance, meeting diverse industrial needs.
Key Features
Our lithium batteries, manufactured with advanced technology, stand out in the market. They have a high charge – discharge efficiency, which means they can quickly store and release energy. The batteries also possess excellent thermal stability, reducing the risk of overheating. Moreover, they come with a built – in battery management system (BMS) that safeguards against over – charging, over – discharging, and short – circuits. As a professional lithium battery manufacturer, we ensure that each battery undergoes strict quality control.
Product Description
We specialize in producing a wide range of lithium batteries, including the 48V 460Ah LiFePO4 Forklift Battery. This battery is specifically designed for forklifts, providing high power for heavy – duty operations. Its LiFePO4 chemistry offers a longer cycle life compared to traditional lead – acid batteries. For OEM battery customers, we can customize the battery’s specifications according to their unique requirements. Our manufacturing process is highly flexible, allowing us to create batteries in different shapes and sizes.
A 24V 200Ah LiFePO4 forklift battery delivers long life and reliable power by leveraging advanced lithium iron phosphate chemistry combined with an intelligent Battery Management System (BMS). Offering over 4000 deep cycles at 80% depth of discharge, high discharge currents, and robust safety features, it ensures efficient, maintenance-free operation for forklifts and industrial vehicles.
What are the key features of a 24V 200Ah LiFePO4 forklift battery?
This battery provides a nominal voltage of 25.6V and a capacity of 200Ah, yielding approximately 5120Wh of energy. It supports continuous discharge currents of 100A and peak discharge currents up to 250A for 15 seconds. The battery is built with high-quality prismatic or cylindrical LiFePO4 cells, housed in a durable metal casing with IP65 protection. Integrated BMS protects against overcharge, over-discharge, short circuits, and temperature extremes.
How does the Battery Management System (BMS) enhance safety and performance?
The BMS continuously monitors cell voltages, current, temperature, and state of charge to prevent unsafe conditions such as overcharging, deep discharge, overheating, and short circuits. It balances cell voltages to maximize usable capacity and prolong battery life. Communication protocols like CAN bus, RS485, and Bluetooth enable real-time monitoring and diagnostics.
Why is LiFePO4 chemistry preferred for forklift batteries?
LiFePO4 chemistry offers superior thermal stability, long cycle life exceeding 4000 cycles at 80% depth of discharge, and high energy density. It maintains stable voltage output and resists thermal runaway, making it safer and more reliable than lead-acid batteries. Its lightweight design improves forklift efficiency and reduces maintenance costs.
What are the typical applications for a 24V 200Ah LiFePO4 battery?
Ideal for electric forklifts, warehouse vehicles, AGVs, golf carts, and other industrial equipment requiring reliable, high-capacity power with long life and fast charging capabilities.
How does the battery’s design contribute to durability and reliability?
The battery’s robust metal casing with IP65 rating protects against dust and water ingress, ensuring durability in harsh industrial environments. Its compact dimensions (typically around 620 x 440 x 215 mm) and weight (~88 kg) balance capacity and ease of installation.
What are the charging and discharging specifications?
The battery uses a CC/CV charging profile with a maximum charge voltage of 29.2V and supports a continuous charge current of 100A. It delivers a continuous discharge current of 100A, with peak discharge currents of 250A for 15 seconds. The operating temperature range is from -20°C to 60°C for discharge and 0°C to 45°C for charging.
Charging and Discharging Specifications
| Specification | Value |
|---|---|
| Nominal Voltage | 25.6V |
| Nominal Capacity | 200Ah |
| Nominal Energy | 5120Wh |
| Max Continuous Charge | 100A |
| Max Continuous Discharge | 100A |
| Peak Discharge Current | 250A (15 seconds) |
| Max Charge Voltage | 29.2V |
| Cycle Life | >4000 cycles @ 80% DoD |
| Operating Temperature | Charge: 0°C to 45°C |
| Discharge: -20°C to 60°C | |
| Protection Rating | IP65 |
How do temperature and environmental factors affect battery performance?
The battery performs reliably within a wide temperature range and features IP65 protection against dust and water, suitable for demanding industrial environments. The BMS manages thermal conditions to prevent damage and maintain performance.
How can multiple 24V 200Ah batteries be connected for larger systems?
Batteries can be connected in series to increase voltage or in parallel to increase capacity. Proper BMS synchronization and system design ensure balanced charging and discharging, preventing premature degradation.
What maintenance practices maximize battery life?
Maintenance includes regular inspection of terminals and connectors, adherence to charging protocols, avoiding deep discharges, and monitoring via BMS. OEM-Lithium-Batteries provides firmware updates and technical support to maintain optimal battery health.
How does Redway ESS support customers with their LiFePO4 forklift batteries?
Redway ESS offers customized 24V 200Ah LiFePO4 forklift batteries with advanced BMS, rugged design, and smart connectivity options such as Bluetooth and CAN bus. Their expert team ensures seamless integration, reliable operation, and comprehensive after-sales service tailored to client needs.
