24V 160Ah LiFePO4 Forklift Battery

The 24V 160Ah Lithium Iron Phosphate (LiFePO4) Forklift Battery is a high – capacity solution from our lithium battery manufacturer. It offers reliable power, long cycle life, and customizable options for OEM clients and wholesale buyers.

Key Features

• High Energy Capacity: It provides a nominal energy output of 4.096 kWh, enabling long – term operation.
• Robust Discharge Performance: Supports continuous 160A and peak 480A currents, suitable for tough tasks.
• Long Cycle Life: Exceeds 5000 cycles at 80% DoD, reducing replacement costs.
• Advanced Battery Management System (BMS): Monitors and protects against overcharging, over – discharging, and short circuits.
• Durable Construction: With an IP65 rating and metal shell, it can endure harsh environments.

Product Description

The 24V 160Ah LiFePO4 Forklift Battery uses LiFePO4 technology at 25.6V nominal voltage.

• Compact Design: Measures 623 x 209 x 626 mm and weighs about 90 kg, fitting in tight spaces.
• Efficient Power Management: Handles a max continuous charge current of 160A for effective energy delivery.
• Wide Operating Temperature Range: Works well from – 20¡ãC to 60¡ãC.
• Low Maintenance Requirements: Eliminates watering needed by traditional lead – acid batteries.
• Customizable Options Available: Tailored for OEM clients to meet unique needs.

The Redway ESS 24V 160Ah LiFePO4 forklift battery offers a powerful 4.096 kWh capacity, over 4000 deep cycles, advanced BMS with smart monitoring, and a robust IP65-rated design, delivering superior performance, safety, and longevity for demanding industrial forklift applications.

What are the technical specifications of the Redway ESS 24V 160Ah LiFePO4 forklift battery?

This battery features a nominal voltage of 25.6V and a capacity of 160Ah, storing 4.096 kWh of energy. It weighs approximately 90 kg and measures 623 x 209 x 626 mm. The battery supports continuous discharge currents of 160A and peak currents up to 480A for 30 seconds. It operates within a voltage range of 20V to 29.2V and is enclosed in a robust metal shell rated IP65 for dust and water resistance.

How does LiFePO4 chemistry contribute to the battery’s high capacity and long life?

LiFePO4 chemistry offers exceptional thermal stability and chemical safety, enabling deep discharges up to 80% DoD without significant capacity loss. This results in a cycle life exceeding 4000 cycles, far surpassing lead-acid batteries. Its high energy density allows for compact, lightweight battery packs with reliable power output.

What safety features are integrated into this forklift battery?

The battery includes an advanced BMS that monitors state of charge (SOC), voltage, current, temperature, and cell balancing. It protects against overcharge, over-discharge, short circuits, overcurrent, overvoltage, low voltage, and overheating. The IP65-rated enclosure further safeguards internal components from dust and water ingress, enhancing operational safety.

How does the advanced BMS enhance battery performance and reliability?

The BMS ensures uniform cell voltage balancing, preventing premature cell degradation. It manages charge and discharge currents, thermal conditions, and fault detection. Communication protocols like RS485, CAN-bus, and optional 4G connectivity enable real-time monitoring and remote diagnostics, reducing downtime and maintenance costs.

Which applications benefit most from using the 24V 160Ah LiFePO4 forklift battery?

This battery is ideal for electric forklifts, pallet jacks, warehouse trucks, and other material handling equipment requiring high power and long operational hours. Its fast charging and high discharge rates support continuous industrial operations in warehouses, distribution centers, and manufacturing plants.

How does Redway ESS enable smart communication and real-time battery monitoring?

Redway ESS integrates communication protocols such as RS485, CAN-bus, and optional 4G/LTE/GPS modules. These allow seamless connection to battery management systems, fleet management software, and remote monitoring platforms, providing real-time data on battery health, usage, and alerts.

What advantages does this battery offer over traditional lead-acid alternatives?

Compared to lead-acid batteries, the Redway ESS LiFePO4 battery is lighter, has a longer cycle life (4000+ vs. 500-1000 cycles), faster charging, zero maintenance, higher energy efficiency, and better environmental safety. It also delivers consistent voltage under load, improving forklift performance.

How does the battery’s robust design and IP65 rating ensure durability?

The metal casing provides mechanical protection against shocks and vibrations common in industrial settings. The IP65 rating guarantees protection from dust ingress and water jets, allowing reliable operation in harsh warehouse environments and outdoor conditions.

How does Redway ESS distinguish its forklift battery in the market?

Redway ESS combines advanced lithium technology with smart BMS, robust mechanical design, and extensive communication options. Their commitment to quality, warranty support, and customization for OEM and wholesale clients sets them apart as a trusted leader in sustainable energy solutions.

What environmental benefits does the Redway ESS LiFePO4 battery provide?

The battery uses non-toxic lithium iron phosphate chemistry, is recyclable, and reduces waste through its long lifespan. It lowers energy consumption and carbon footprint compared to lead-acid batteries, supporting greener industrial operations.

How can users maximize the lifespan and performance of their forklift battery?

Users should avoid deep discharges beyond recommended DoD, use compatible chargers, maintain proper storage conditions, monitor battery health via smart systems, and follow manufacturer guidelines for installation and operation.

Chart: Comparison of Redway ESS 24V 160Ah LiFePO4 Battery vs Lead-Acid Battery

Chart: Key Features and Benefits of Redway ESS 24V 160Ah LiFePO4 Forklift Battery